:	May 21, 2008

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Disconnect the battery ground cable.

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Remove the battery tray.

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Raise and support the vehicle.

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Remove the exhaust heat shield.   Access through the LH wheel arch.   Remove the 3 nuts.

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Remove the exhaust heat shield.   Access through the LH wheel arch.   Remove the bolt.

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Release the turbocharger hose lower clip.

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Lower the vehicle.

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Remove the LH exhaust gas recirculation (EGR) outlet tube.

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Release the oil level indicator tube.   Remove the 2 bolts.

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Reposition the oil level indicator tube.   Using a suitable tie strap, reposition and secure the oil level indicator tube to the vehicle body.

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Disconnect the LH EGR valve electrical connector.

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Release the LH EGR cooler.   Remove and discard the clip.   Loosen the 2 bolts.

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:   RH illustration shown, LH is similar. Disconnect LH EGR cooler rear coolant hose.   Clamp the hoses to minimize coolant loss.   Release the clip.

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:   The EGR valve front bolt cannot be removed with the EGR valve in its original orientation. The EGR valve must be removed before the front bolt can be removed. Release the LH EGR valve from the cylinder head.   Remove the 3 bolts.

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Remove the LH EGR valve.   Remove the 2 bolts.   Remove and discard the gasket.

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:   The EGR valve front bolt must be fitted to the EGR valve before the EGR valve is installed. Install the LH EGR valve.   Clean the component mating faces.   Install a new gasket.   Tighten the bolts to 10 Nm (7 Ib.ft).

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:   Do not tighten at this stage. Install the LH EGR valve bolts.

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:   Install a new clip. Secure the LH EGR cooler.   Secure the clip.   Tighten the bolts to 10 Nm (7 Ib.ft).

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Secure the LH EGR valve.   Tighten the bolts to 10 Nm (7 Ib.ft).

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Connect the LH EGR valve electrical connector.

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Connect the coolant outlet hose to the LH EGR valve.   Position and secure the clip.   Remove the coolant hose clamps.

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Secure the oil level indicator and tube.   Cut the cable tie.   Tighten the 2 bolts to 10 Nm (7 ib.ft).

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Install the LH EGR valve outlet tube.

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Raise the vehicle.

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Secure the turbocharger outlet hose.   Secure the clip.

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Install the heat shields.

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Lower the vehicle.

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Install the battery tray.

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Connect the battery ground cable.

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Check and top-up the coolant.